The manufacturing starts when a design specialist from the technical department designs and creates a trend setting model, at the same time follows the client specifications and SOPs for bicycle designs. The designer does the product validation by virtual stimulation & perform DFMEA activity & then moves to 3D prototyping. Only after successful validation the model moves for production & tooling of the same is designed, made in-house, using latest technology.
The Endurance and Quality tests of random bikes, prototypes and special components done in our well-equipped lab and certified testing facilities with latest tools and advanced technology, making us one of the coveted manufacturers not just in India but internationally as well.
Tube preparation begins after collating the raw materials, followed by polishing, cutting, punching, bending & various other processes. As we follow Lean manufacturing process, there are quality gates at the end of each line ensuring an error free product for next operation. Final frame welding is carried out using our proprietary Industry 4.0 solution, wherein a unique Identity number is embedded in to every frame, it is scanned at every station, thus allowing us to capture data (Such as welding parameters, quality & efficiency). All operators are assigned to a machine which is already connected to our servers, enabling us to capture & store the data up till 10 years. Live data of the same can be accessed remotely.